High-quality surfaces are best achieved with high-quality materials, qualified employees *and excellent machines.
Today we present our double-sided cleaning machine. The mechanical cleaning is done by a driven brush roller at the top and at the bottom. The dust is mechanically loosened by the brushes and then disposed of in the existing extraction system. Thus, the wood is optimally prepared for further processing. For surfaces that dry by oxidation, drying in the lacquer drying trolley is common.
Cleaning on both sides minimises contamination of the coated surface in the lacquer drying trolley, as no more dust can get from the back to the lower freshly coated wood.
The brushes can be changed in a few easy steps.
Speed 3 - 25 m/min
Passage height 1 - 50 mm
Direction of rotation and speed adjustable
Working width 400 mm or 600 mm
This system can become part of a modular system. In our technical centre, we can also test your personal task for your economical and fast production.
Simply get in touch with us.
Mit dieser neuen Maschine kann Endlosmaterial oder Rollenware schnell und zuverlässig mit Primer beschichtet werden.
Dieser neue Typ, der speziell in unserem Technikum für die Kunststoff- und Metallindustrie entwickelt wurde, erlaubt es präzise und ressourecenschonend unterschiedlichste Materialen zu beschichten. Sehen Sie im Video, wie einfach Mengenzufuhr, Materialdicke und Zuführgeschwindigkeit eingestellt werden kann.
Natürlich kann diese Maschine wie alle unsere Anlagen in Fertigungsstraßen einebaut werden. Wir entwickeln mit Ihnen die optimale Reihenfolge der Aggregate.
With the machine combination of application machine and distributor unit VE, your oil, wax, oil stain, protective agent, protective paint,... can be applied from above and the surfaces and bevels can be processed.
The infinitely adjustable roller pressure of the applicator and the smooth roller surfaces apply the oil evenly onto and into the wood. The oil quantity is infinitely variable. We do not have to and do not want to produce a surplus.
Depending on the type of wood, sanding, structure and surface temperature, the wood needs a short time to absorb to saturation. Very deeply absorbent areas do not receive more oil than less absorbent areas.
This simple fact avoids dark stains.
Oil remains on less absorbent parts of the wood, such as on branches. We don't want to leave it like that, otherwise it becomes sticky. - Traditionally, we wipe the surface with a cloth. We don't take off the excess oil, but we spread it evenly to other places. - If we do the wiping by machine, we call it a spreading machine.
New are the plate-shaped tools as plate brushes and pads with 400 mm or 635 mm Ø, which protrude above the workpiece. A new surface quality with great repeatability is achieved.
Besides colourless liquids, especially coloured oils or rollable oils with pigments are distributed quickly and safely with the disc system. The bevels are evenly wetted and processed by the interaction of the upstream applicator roller and the disc tools. We call the construction of the belt, on which plates rotate and exert force on the wood passing through, transversely stable. The transport speed of the wood and the rotation speed of the plates are infinitely variable. The height and pressure of the plates are also infinitely variable. Brushes and pad plates can be replaced quickly. The pads are attached with Velcro and can be changed quickly.
On our standard distributor machine, up to 4 aggregates, distributor heads, can be used one after the other. In case more liquid is applied than the wood absorbs, we have installed vertical stainless steel plates next to the horizontal disc brushes to catch the excess. In front of the conveyor belt, the roller applicator LW or roller applicator DWO is flange-mounted on a prepared surface and connected to the control box by means of plugs.
The VE distribution unit at a glance:
The roller applicator is used to apply the medium over a wide area.
Generally, the surfaces are wiped, soft brushed or polished immediately or shortly after application. It is also said that the supernatant is distributed. Floorboard/parquet manufacturers combine the machine with the distributor unit VE- oil is applied to floorboards from above. A transversely stable conveyor belt guides the wood under rigid distribution heads with a width of 400 mm mounted above. Disc brushes and round disc pads work the oiled surface. After a short distance, the surface and bevel are oiled and distributed.
DISTRIBUTION UNIT VE | |
Dimensions of the overall installation | Length 7000 mm Width 1200 mm (option 1400 mm) Output application machine to 1st distributor head 2400 mm |
Conveyor belt | Belt width 450 mm (option 635 mm) Length of the support 6000 mm Motor 1,5 kW Speed 7 - 30 m/min infinitely variable |
tool head | Motor 2,0 kW Plate Ø 400 mm (option 635 mm) Brush material plastic or natural bristle Pad material commercially available Quick-change system for brushes and pad plates Number of tool heads standard 2 pieces, option 1 - 4 pieces |
power connection | 400 volts, 50 hertz, 3 phases |
Technical modifications reserved |
Oil and colour manufacturers offer special UV-oils. After application and having been exposed to UV-light, the surface of the wood is dry. (more…)