The LW100 glue applicator is a universally applicable roller applicator for coating a wide variety of application media. As an easy-to-clean and quickly dismountable compact machine, this roller applicator from Axel Wirth Maschinen GmbH stands for easy handling, durable and robust construction as well as for the efficient application of liquid and pasty materials. Also as a oil applicator, the LW100 is a powerful and economically excellent solution for a wide range of requirements..
Almost all flat substrates can be coated on the LW100. Thus, this machine type is used equally as a glue applicator and an oil applicator. Due to the easy handling, materials such as glues, oils, dispersions, paints, adhesives, synthetic resin adhesives, but also lacquers, waxes, soaps, primers, pastes and pasty adhesives, resins and contact adhesives can be applied on roller applicators of the type LW100 without any problems. Even as an interlinked system, the LW100 roller coater is integrated into oil application lines in order to coat a wide variety of substrates on it.
In addition to the classic sectors for us, such as parquet production and furniture manufacture, our customers also come from the packaging industry, vehicle construction, the shoe industry, insulation production and insulation processing. Coated carrier materials are, for example, parquet floorboards, cork, wood, chipboard, solid wood, hard foam, stone, granite, insulating material, but also small parts made of metal, brake linings for trucks, belt elements for conveyor belts and much more.
The roller coater is used for single-sided application from above or below, or also for double-sided application. The infinitely variable fine adjustment of the liquid application quantity by means of the eccentric levers on the side is uncomplicated and easy to handle. Depending on the application, the LW100 roller applicator can be equipped with a wide variety of roller types and roller rubbers. In just a few steps and without any special tools, both the tray with the squeegee edge and the rollers can be removed within a few moments. This way, these parts can be cleaned easily and quickly. And with a replacement set of roller and tray, the applicator is also immediately ready for use again.
All parts (except drive) are made of high-quality, non-rusting materials, ensuring a long service life, even in multi-shift operation.eite.
| TYP LW 100/300 | TYP LW 100/450 | TYP LW 100/650 | ||
| Nominal width/working width | 300/310 mm | 450/460 mm | 650/660 mm | |
| Passage height/working width | 80 mm | 80 mm | 80 mm | |
| Rubberised application rollers at the bottom, smooth or grooved | 100 mm Ø | 100 mm Ø | 100 mm Ø | |
| Rubberised applicator rollers on top, smooth or grooved | 100 mm Ø | 100 mm Ø | 100 mm Ø | |
| Capacity per glue container | ca. 1,5 l | ca. 2,3 l | ca. 3,25 l | |
| Drive power at 230/400 V, 50 Hz | 0,37 kW | 0,37 kW | 0,55 kW | |
| Feed (other on request) | 24 m/min 6 – 35 | 24 m/min 6 – 35 | 24 m/min 6 – 35 | |
| Machine dimensions | Width Depth Height | 860 mm 630 mm 540 mm | 1010 mm 630 mm 540 mm | 1230 mm 630 mm 540 mm |
| Protective device | Safety edge at the workpiece inlet. CE certificate |
| Optional equipment | Greater passage height: material passage higher than 80 mm Control motor 6 - 35 m/min Special voltage |
| Technical modifications reserved | Other sizes: 850 - 1100 - 1300 mm |
The LW120 roller coater is an easy-to-clean compact machine and is often used as a Glue applicator orr Oil application machinefor one or two-sided application. The LW120 is used for roller application of liquid media such as glues, oils, glazes, primers, synthetic resins and adhesives on flat substrates such as wood, cardboard, PS and XPS rigid foam boards, metal parts, brake linings, cork floors, insulation boards, . . .
The roller coater LW120 at a glance:
As an easy-to-clean compact machine that can be quickly dismantled, the LW120 roller coater is a convincing, universally applicable unit for coating a wide variety of application media. It impresses above all with its simple handling, durable and robust construction, as well as its efficient application of liquid and paste-like coating media. The LW120 roller coater from Axel Wirth Maschinen GmbH is a powerful and economically outstanding solution for a wide range of requirements as a glue coater or adhesive application system.
Almost all flat substrates can be coated on the LW120. For example, this machine type is used as an oil applicator and, in conjunction with the Distributor unit VE from Wirth can be found as interlinked equipment in oil application lines. Due to the easy handling, materials such as glues, oils, dispersions, paints, adhesives, synthetic resin adhesives, but also lacquers, waxes, soaps, primers, pastes and pasty adhesives, resins and contact adhesives can be applied without any problems on roller applicators of the type LW120.
Customers who use the LW120 roller coater come from the production of raised floors (sports halls), vehicle construction, the packaging industry, insulation production and further processing. The substrates to be coated are, for example, multi-layer boards, cork, wood, chipboard, solid wood, PS and XPS rigid foam boards, wood-cement composite insulation boards, metal parts, tiles and stoneware, but also brake linings for cars and trucks and much more.
The LW120 roller applicator is used for one-sided application (top, bottom), or also for two-sided application. The infinitely variable fine adjustment of the liquid application quantity by means of the eccentric levers on the side is uncomplicated and easy to handle. Depending on the application, the LW120 roller coater can be equipped with a wide variety of roller types and roller rubbers. In just a few steps and without any special tools, both the tray with the squeegee edge and the rollers can be removed in a matter of moments thanks to the practical plug-in axles with bayonet lock. This way, all parts can be cleaned easily and quickly.
If you want to minimise set-up times, you can also use a second set of rollers and a trough to make this applicator immediately ready for use again and thus avoid downtimes due to cleaning effort during ongoing shift operation.
All parts (except the drive) are made of high-quality, non-rusting materials to ensure a long service life.
| TYP LW 120/850 | TYP LW 120/1100 | TYP LW 120/1300 | ||
| Roller width | 850 mm | 1100 mm | 1300 mm | |
| Clearance height | 100 mm | 100 mm | 100 mm | |
| Upper stainless steel roller, application surface rubberised smooth, grooved, porous | 120 mm Ø | 120 mm Ø | 120 mm Ø | |
| Lower stainless steel roller, application surface gummed smooth, grooved, porous | 120 mm Ø | 120 mm Ø | 120 mm Ø | |
| 1 or 2 pcs. stainless steel basin for glue, oil ... | 850 mm | 1100 mm | 1300 mm | |
| Drive power at 400 V, 50 Hz, 3 phases | 0,75 kW | 0,75 kW | 0,75 kW | |
| Feed (other on request) | 18 m/min 6 – 35 | 18 m/min 6 – 35 | 18 m/min 6 – 35 | |
| Machine dimensions | Width Depth Height | 1460/1660 mm 630 mm 540 mm | 1760/1960 mm 630 mm 540 mm | 1960/2160 mm 630 mm 540 mm |
| Protective device | Safety edge at the workpiece inlet. CE certificate |
| Special equipment | Greater diffuser height: Material diffuser higher than 100 mm Control motor 6 - 30 m/min Special voltage |
| Technical modifications reserved | Other sizes: 300 – 450 – 650 mm |
As an oil application machine, the DDWO metering roller system enables, in particular, the application of coloured oils to deeply structured and highly porous woods in a way never seen before.
As an oil application machine, the DDWO metering roller system enables, in particular, the application of coloured oils to deeply structured and highly porous woods in a way never seen before.
Das Dosierwalzensystem Reversemaschine DDWO hat, wie die Dosierwalzenmaschine DWO auch, eine Rinne für den zentralen Ablauf von überschüssigem Beschichtungsmaterial, um dieses im Kreislauf umpumpen zu können. Optional mit gekapselter Haube und elektrischen Verstellmotoren kann das Dosierwalzensystem Reversemaschine DDWO auch in Ex-geschützter Bauweise ausgeführt werden.
Das Dosierwalzensystem Reversemaschine DDWO im Überblick:
Das Dosierwalzensystem Reversemaschine DDWO ist ein Maschinentyp, der durch seine beiden Auftragswerke, die jeweils mit Dosierwalzen ausgestattet sind, überzeugt. Beide Auftragswerke sind hintereinander platziert und sowohl Drehrichtung als auch Drehgeschwindigkeit der Dosier- und Auftragswalzen sind frei wählbar, bzw. stufenlos einstellbar. Damit ermöglicht das Dosierwalzensystem Reversemaschine DDWO Möglichkeiten der Applikation, die mit gewöhnlichen Walzenauftragsmaschinen nicht gegeben sind. Selbst keramische Fliesen lassen sich im Durchlaufverfahren beschichten und verleihen den Produkten so völlig neue Anwendungsprofile.
Einfachste Handhabung, extrem schneller Walzenwechsel, hervorragende Reinigungsfreundlichkeit und eine langlebige und werthaltige, robuste Konstruktion aus Edelstahl und Aluminium sind dabei immer wieder die herausragenden Merkmale. Ob als System für den Klebstoffauftrag, als Leimauftragsmaschine, Ölauftragsmaschine oder für den Lackauftrag – das Dosierwalzensystem Reversemaschine DDWO ist DIE Lösung für Flexibilität, Wirtschaftlichkeit und Leistungsstärke!
Nicht nur geringste Auftragsmengen können so im Walzverfahren aufgetragen werden, wie zum Beispiel wasserdünne, sehr niedrigviskose Primer. Auch hohe Auftragsgewichte für die partielle, strukturfreie Beschichtung von Glas mit lichtdurchlässigen, „halbtransparenten“ Lacken werden mit diesem Dosierwalzensystem möglich.
Das Dosierwalzensystem DDWO hat, wie die Dosierwalzenmaschine DWO auch, eine Rinne für den zentralen Ablauf von überschüssigem Beschichtungsmaterial, um dieses im Kreislauf umpumpen zu können. Optional mit gekapselter Haube und elektrischen Verstellmotoren kann das Dosierwalzensystem DDWO auch in Ex-geschützter Bauweise ausgeführt werden.
Zum Walzenauftrag von flüssigen Medien wie Leim (auch maschinenfähiger PUR-Kleber kalt), Öl, UV-Öl, Wachs, Lasur, Beize, Farbe, Lauge ... auf ebene Trägermaterialien wie z. B. Holz, Kork, Pappe, Hartschaum, Metall, Granit ...Ölen, Wachsen, Laugen und Beizen von Möbeln, Dielen und Parketten sind selbstverständlich.
Ideal in verketteten Anlagen zur Herstellung von farbigem 2-Schicht-, 3-Schicht- und Massivparkett, oder auch zur strukturfreien Glasbeschichtung. Selbst Scherkraft empfindliche Klebstoffe auf Latexbasis lassen sich hiermit problemlos verarbeiten. Das ist gerade in der Schaumstoffindustrie von großem Vorteil!
In Verbindung mit Touchdisplay, der exakten Einstellbarkeit und der gut lesbaren Anzeigen bietet das Dosierwalzensystem DDWO als Ölauftragsmaschine und Leimauftragsmaschine ein hohes Maß an Prozesssicherheit und lässt einmal vorgenommene und dokumentierte Einstellungen sicher reproduzieren – auch hier auf Wunsch mit Rezeptverwaltung.
| TYP DDWO | ||
| Nominal width / roller width | 450/460 mm | 650/660 mm |
| Clearance height | 100 mm | 100 mm |
| Rubberised applicator roller on top | 120 mm Ø | 120 mm Ø |
| Dosing roller made of stainless steel | 100 mm Ø | 100 mm Ø |
| Reverse roller | 120 mm Ø | 120 mm Ø |
| Metering roller to the reversing roller | 100 mm Ø | 100 mm Ø |
| Removable conveyor belt | 410 mm | 610 mm |
| Motor conveyor belt | 0,48 kW | 0,48 kW |
| Motors for application/transport rollers | 0,38 kW | 0,38 kW |
| Motors Metering Rollers | 0,38 kW | 0,38 kW |
| Pump pneumatis | ||
| Elektric | 400/230 V, 50 HZ, 3 phases | 400/230 V, 50 HZ, 3 phases |
| Adjustable feed rate | 0 – 35 m/min | 0 – 35 m/min |
| Machine dimensions | Width Depth Height | 1195 mm 1000 mm 1550 mm | 1395 mm 1000 mm 1550 mm |
| Protective device | Safety edge at the workpiece inlet. CE certificate |
For the application of cold glues, adhesives, lacquers and other cold liquid media.
1 - and/or 2-sided application
Quick-change roller system for flexible application machine use.
Roller change within 5 minutes.
Sturdy design with state-of-the-art motor technology
Essential parts made of V2A
Line or single operation is possible
Applicator roller Ø 240 mm
Drive 1,5 KW -
Servo motor
Speed 5 - 35 m/min
Metering roller Ø 168 mm
Drive 1,5 KW -
Servo motor
Speed 5 - 35 m/min
Back pressure roller Ø 240 mm
Drive 1,5 KW -
Servo motor
Speed 5 - 35 m/min
Working height
850 mm +/-50 mm
Clearance height
1 – 100 mm
Working height adjustment by servo motor
Operation via HMI
Options:
