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Blechexpo 2023

November 07 - 10
Stuttgart
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Glue spreading machine LW100

As a universally applicable unit, the LW 100 glue spreader is ideally suited for coating a wide variety of application media onto flat and structured surfaces.

Technical data of the glue spreader LW 100 at a glance:

  • universally usable
  • for a wide variety of application media
  • for single-sided application from above or also below, and for double-sided application
  • easy to clean
  • Quickly dismountable compact machine
  • Metering via eccentric lever
  • Height adjustment can also be carried out centrally with a hand crank on request
  • for oil, wax, glaze, primer, white glue, adhesive, soap
  • for application on wood, parquet flooring, chipboard, cardboard, metal, stone, cork, rubber, PS and XPS rigid foam boards, ...
  • in working width 300mm, 450mm and 650mm

The LW100 glue applicator is a universally applicable roller applicator for coating a wide variety of application media. As an easy-to-clean and quickly dismountable compact machine, this roller applicator from Axel Wirth Maschinen GmbH stands for easy handling, durable and robust construction as well as for the efficient application of liquid and pasty materials. Also as a oil applicator, the LW100 is a powerful and economically excellent solution for a wide range of requirements..

Which substrates can be coated?

Almost all flat substrates can be coated on the LW100. Thus, this machine type is used equally as a glue applicator and an oil applicator. Due to the easy handling, materials such as glues, oils, dispersions, paints, adhesives, synthetic resin adhesives, but also lacquers, waxes, soaps, primers, pastes and pasty adhesives, resins and contact adhesives can be applied on roller applicators of the type LW100 without any problems. Even as an interlinked system, the LW100 roller coater is integrated into oil application lines in order to coat a wide variety of substrates on it.

Which industries use our machines?

In addition to the classic sectors for us, such as parquet production and furniture manufacture, our customers also come from the packaging industry, vehicle construction, the shoe industry, insulation production and insulation processing. Coated carrier materials are, for example, parquet floorboards, cork, wood, chipboard, solid wood, hard foam, stone, granite, insulating material, but also small parts made of metal, brake linings for trucks, belt elements for conveyor belts and much more.

What makes the Axel Wirth roller coater so economical?

The roller coater is used for single-sided application from above or below, or also for double-sided application. The infinitely variable fine adjustment of the liquid application quantity by means of the eccentric levers on the side is uncomplicated and easy to handle. Depending on the application, the LW100 roller applicator can be equipped with a wide variety of roller types and roller rubbers. In just a few steps and without any special tools, both the tray with the squeegee edge and the rollers can be removed within a few moments. This way, these parts can be cleaned easily and quickly. And with a replacement set of roller and tray, the applicator is also immediately ready for use again.

All parts (except drive) are made of high-quality, non-rusting materials, ensuring a long service life, even in multi-shift operation.eite.

TYP LW 100/300TYP LW 100/450TYP LW 100/650
Nominal width/working width300/310 mm450/460 mm650/660 mm
Passage height/working width80 mm80 mm80 mm
Rubberised application rollers at the bottom, smooth or grooved100 mm Ø100 mm Ø100 mm Ø
Rubberised applicator rollers on top, smooth or grooved100 mm Ø100 mm Ø100 mm Ø
Capacity per glue containerca. 1,5 lca. 2,3 lca. 3,25 l
Drive power at 230/400 V, 50 Hz0,37 kW0,37 kW0,55 kW
Feed (other on request)24 m/min 6 – 3524 m/min 6 – 3524 m/min 6 – 35
Machine dimensionsWidth
Depth
Height
860 mm
630 mm
540 mm
1010 mm
630 mm
540 mm
1230 mm
630 mm
540 mm
Protective deviceSafety edge at the workpiece inlet. CE certificate
Optional equipmentGreater passage height: material passage higher than 80 mm
Control motor 6 - 35 m/min
Special voltage
Technical modifications reservedOther sizes: 850 - 1100 - 1300 mm
Roller coater LW100

roller coater LW100oil application with LW100 from Axel Wirth Maschinen GmbHoil application with LW100 from Axel Wirth Maschinen GmbHoil application with LW100 from Axel Wirth Maschinen GmbH

Roller coater LW120 (adhesive application system, oil application machine)

The LW120 roller coater is an easy-to-clean compact machine and is often used as a Glue applicator orr Oil application machinefor one or two-sided application. The LW120 is used for roller application of liquid media such as glues, oils, glazes, primers, synthetic resins and adhesives on flat substrates such as wood, cardboard, PS and XPS rigid foam boards, metal parts, brake linings, cork floors, insulation boards, . . .

The roller coater LW120 at a glance:

  • universally usable
  • for a wide range of application media
  • for single-sided application from above or also below, and for double-sided application
  • easy to clean
  • Quickly dismountable compact machine
  • Dosing via eccentric lever
  • Height adjustment can also be carried out centrally with a hand crank on request
  • for oil, wax, glaze, primer, white glue, 1-component adhesive, 2-component adhesive, soap, up to high-viscosity synthetic resin adhesive
  • For application on wood, parquet flooring, chipboard, cardboard, honeycomb panels, metal, stone, cork, rubber, PS and XPS rigid foam panels, …
  • in the standard roller widths 850mm, 1100mm and 1300mm

As an easy-to-clean compact machine that can be quickly dismantled, the LW120 roller coater is a convincing, universally applicable unit for coating a wide variety of application media. It impresses above all with its simple handling, durable and robust construction, as well as its efficient application of liquid and paste-like coating media. The LW120 roller coater from Axel Wirth Maschinen GmbH is a powerful and economically outstanding solution for a wide range of requirements as a glue coater or adhesive application system.

Almost all flat substrates can be coated on the LW120. For example, this machine type is used as an oil applicator and, in conjunction with the Distributor unit VE from Wirth can be found as interlinked equipment in oil application lines. Due to the easy handling, materials such as glues, oils, dispersions, paints, adhesives, synthetic resin adhesives, but also lacquers, waxes, soaps, primers, pastes and pasty adhesives, resins and contact adhesives can be applied without any problems on roller applicators of the type LW120.

Customers who use the LW120 roller coater come from the production of raised floors (sports halls), vehicle construction, the packaging industry, insulation production and further processing. The substrates to be coated are, for example, multi-layer boards, cork, wood, chipboard, solid wood, PS and XPS rigid foam boards, wood-cement composite insulation boards, metal parts, tiles and stoneware, but also brake linings for cars and trucks and much more.

The LW120 roller applicator is used for one-sided application (top, bottom), or also for two-sided application. The infinitely variable fine adjustment of the liquid application quantity by means of the eccentric levers on the side is uncomplicated and easy to handle. Depending on the application, the LW120 roller coater can be equipped with a wide variety of roller types and roller rubbers. In just a few steps and without any special tools, both the tray with the squeegee edge and the rollers can be removed in a matter of moments thanks to the practical plug-in axles with bayonet lock. This way, all parts can be cleaned easily and quickly.

If you want to minimise set-up times, you can also use a second set of rollers and a trough to make this applicator immediately ready for use again and thus avoid downtimes due to cleaning effort during ongoing shift operation.

All parts (except the drive) are made of high-quality, non-rusting materials to ensure a long service life.

TYP LW 120/850TYP LW 120/1100TYP LW 120/1300
Roller width850 mm1100 mm1300 mm
Clearance height100 mm100 mm100 mm
Upper stainless steel roller, application surface
rubberised smooth, grooved, porous
120 mm Ø120 mm Ø120 mm Ø
Lower stainless steel roller, application surface
gummed smooth, grooved, porous
120 mm Ø120 mm Ø120 mm Ø
1 or 2 pcs. stainless steel basin for glue, oil ...850 mm1100 mm1300 mm
Drive power at 400 V, 50 Hz, 3 phases0,75 kW0,75 kW0,75 kW
Feed (other on request)18 m/min 6 – 3518 m/min 6 – 3518 m/min 6 – 35
Machine dimensionsWidth
Depth
Height
1460/1660 mm
630 mm
540 mm
1760/1960 mm
630 mm
540 mm
1960/2160 mm
630 mm
540 mm
Protective deviceSafety edge at the workpiece inlet. CE certificate
Special equipmentGreater diffuser height: Material diffuser higher than 100 mm
Control motor 6 - 30 m/min
Special voltage
Technical modifications reservedOther sizes: 300 – 450 – 650 mm
Roller coating machine LW120
Dosing Roller System DWO 120roller coater LW120 to groove to

DDWO roller coater - the reversing machine

As an oil application machine, the DDWO metering roller system allows coloured oils in particular to be applied to deeply structured and highly porous woods in a way that has never been possible before.

As an oil application machine, the DDWO metering roller system enables, in particular, the application of coloured oils to deeply structured and highly porous woods in a way never seen before.

As an oil application machine, the DDWO metering roller system enables, in particular, the application of coloured oils to deeply structured and highly porous woods in a way never seen before.

Ölauftragsmaschine - Axel Wirth Maschinen GmbH

Das Dosierwalzensystem Reversemaschine DDWO hat, wie die Dosierwalzenmaschine DWO auch, eine Rinne für den zentralen Ablauf von überschüssigem Beschichtungsmaterial, um dieses im Kreislauf umpumpen zu können. Optional mit gekapselter Haube und elektrischen Verstellmotoren kann das Dosierwalzensystem Reversemaschine DDWO auch in Ex-geschützter Bauweise ausgeführt werden.

Das Dosierwalzensystem Reversemaschine DDWO im Überblick:

  • universell einsetzbar
  • für kleinste Applikationsmengen ab ca. 5g/m² und Schichtdicken ab ca. 3µ geeignet
  • zum einseitigen Auftrag von oben oder auch unten, und zum beidseitigen Auftrag
  •  reinigungsfreundlich
  • zwei Auftragswalzen mit Rechts-, Linkslauf, zum Vorlegen von Beschichtungsmaterial und Glätten, bis hin zum strukturfreien Auftrag
  • Schnellwechselsystem der Walzen durch Bajonettverschluss
  • digitale mechanische Anzeigen zur exakten Einstellung
  • zentrale Höhenverstellung

Das Dosierwalzensystem Reversemaschine DDWO ist ein Maschinentyp, der durch seine beiden Auftragswerke, die jeweils mit Dosierwalzen ausgestattet sind, überzeugt. Beide Auftragswerke sind hintereinander platziert und sowohl Drehrichtung als auch Drehgeschwindigkeit der Dosier- und Auftragswalzen sind frei wählbar, bzw. stufenlos einstellbar. Damit ermöglicht das Dosierwalzensystem Reversemaschine DDWO Möglichkeiten der Applikation, die mit gewöhnlichen Walzenauftragsmaschinen nicht gegeben sind. Selbst keramische Fliesen lassen sich im Durchlaufverfahren beschichten und verleihen den Produkten so völlig neue Anwendungsprofile.

Einfachste Handhabung, extrem schneller Walzenwechsel, hervorragende Reinigungsfreundlichkeit und eine langlebige und werthaltige, robuste Konstruktion aus Edelstahl und Aluminium sind dabei immer wieder die herausragenden Merkmale. Ob als System für den Klebstoffauftrag, als Leimauftragsmaschine, Ölauftragsmaschine oder für den Lackauftrag – das Dosierwalzensystem Reversemaschine DDWO ist DIE Lösung für Flexibilität, Wirtschaftlichkeit und Leistungsstärke!

Nicht nur geringste Auftragsmengen können so im Walzverfahren aufgetragen werden, wie zum Beispiel wasserdünne, sehr niedrigviskose Primer. Auch hohe Auftragsgewichte für die partielle, strukturfreie Beschichtung von Glas mit lichtdurchlässigen, „halbtransparenten“ Lacken werden mit diesem Dosierwalzensystem möglich.

Das Dosierwalzensystem DDWO hat, wie die Dosierwalzenmaschine DWO auch, eine Rinne für den zentralen Ablauf von überschüssigem Beschichtungsmaterial, um dieses im Kreislauf umpumpen zu können. Optional mit gekapselter Haube und elektrischen Verstellmotoren kann das Dosierwalzensystem DDWO auch in Ex-geschützter Bauweise ausgeführt werden.

Zum Walzenauftrag von flüssigen Medien wie Leim (auch maschinenfähiger PUR-Kleber kalt), Öl, UV-Öl, Wachs, Lasur, Beize, Farbe, Lauge ... auf ebene Trägermaterialien wie z. B. Holz, Kork, Pappe, Hartschaum, Metall, Granit ...Ölen, Wachsen, Laugen und Beizen von Möbeln, Dielen und Parketten sind selbstverständlich.

Ideal in verketteten Anlagen zur Herstellung von farbigem 2-Schicht-, 3-Schicht- und Massivparkett, oder auch zur strukturfreien Glasbeschichtung. Selbst Scherkraft empfindliche Klebstoffe auf Latexbasis lassen sich hiermit problemlos verarbeiten. Das ist gerade in der Schaumstoffindustrie von großem Vorteil!

In Verbindung mit Touchdisplay, der exakten Einstellbarkeit und der gut lesbaren Anzeigen bietet das Dosierwalzensystem DDWO als Ölauftragsmaschine und Leimauftragsmaschine ein hohes Maß an Prozesssicherheit und lässt einmal vorgenommene und dokumentierte Einstellungen sicher reproduzieren – auch hier auf Wunsch mit Rezeptverwaltung.

TYP DDWO
Nominal width / roller width450/460 mm650/660 mm
Clearance height100 mm100 mm
Rubberised applicator roller on top120 mm Ø120 mm Ø
Dosing roller made of stainless steel100 mm Ø100 mm Ø
Reverse roller120 mm Ø120 mm Ø
Metering roller to the reversing roller100 mm Ø100 mm Ø
Removable conveyor belt410 mm610 mm
Motor conveyor belt0,48 kW0,48 kW
Motors for application/transport rollers0,38 kW0,38 kW
Motors Metering Rollers0,38 kW0,38 kW
Pump pneumatis
Elektric400/230 V, 50 HZ, 3 phases400/230 V, 50 HZ, 3 phases
Adjustable feed rate0 – 35 m/min0 – 35 m/min
Machine dimensionsWidth
Depth
Height
1195 mm
1000 mm
1550 mm
1395 mm
1000 mm
1550 mm
Protective deviceSafety edge at the workpiece inlet. CE certificate
  • Dosing roller system Reverse machine DDWO Type DDWO for oil application, dose roller system DDWO
    Metering roller system Reverse machine DDWO Type DDWO for oil application

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